Contoured backup rings were primarily developed for use with petroleum-based hydraulic fluids. The standard material utilized is 90 durometer nitrile, which facilitates easy installation.
O-rings require back-ups for both static and dynamic sealing applications. If pressure is applied on one side, one back-up is needed on the opposite side. If pressure is applied on both sides, two back-ups are required, one for each side.
Spiral designs adjust to bridge the extrusion gap and accommodate large temperature variations and tolerances..
Back-up rings are used with the primary seal for piston and rod.
Back-up rings enhance extrusion resistance and protect seals from damage.
Back-up rings enhance extrusion resistance and protect seals from damage in high pressure, larger gaps, and elevated temperatures.
Keystone shape back-up rings used with the primary seal for piston and rod special applications to provide better stability.
Ultra-High Pressure Back-up Rings
Positively activated back-up rings are designed to prevent extrusion and accommodate cylinder tube expansion under ultra-high pressures. They bridge the radial gap between the piston and bore as pressure increases, sliding along their angle to close metal gland clearance gaps.
External Back-up Ring
Positively activated back-up ring backing up on triangular faces to prevent external seal extrusion.
Reason: Polyurethane 90 (Shore 90A) offers excellent extrusion resistance due to its high hardness, exceptional tensile strength (up to 6,000 psi), and toughness. Its abrasion resistance and low compression set make it ideal for dynamic, high-pressure applications like hydraulic seals.
Reason: Hydrogenated Nitrile Butadiene Rubber (HNBR) at 90 Shore A combines high hardness with improved cross-linking from hydrogenation, enhancing tensile strength (around 3,000–4,000 psi) and resistance to deformation under pressure. It outperforms standard NBR due to its superior molecular stability.
Best Use: Oil and gas, high-pressure automotive seals.
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